TopLidplus Automatic Tray Sealer
The TopLidplus Automatic Tray Sealing Machine is a high-performance and versatile solution designed for medium to high-volume packaging operations. Engineered for efficiency, reliability, and consistent sealing quality, it is suitable for packaging a wide range of tray-based products, including fresh food applications. The TopLidplus helps maintain product freshness, extend shelf life, and deliver professional-quality packaging results.
| Production Capacity | 72 trays per minute |
| Operation | Automatic |
| Packaging |   |
Industries: Fresh produce | Dairy | Ready meal | Retail industry | Seafood | Meat & poultry | Bakery
- Description
- Characteristics
- Brand
Description
TopLidplus Ultra-Compact Tray Sealing Machine
Guarantees perfect packaging with any type of tray with Fabrri machines
The Fabbri TopLidplus is an ultra-compact automatic tray sealing machine designed for packaging fresh and very fresh food products. It delivers high productivity, reliable heat sealing and features a patented gas exchange system for efficient meat packaging. Suitable for hypermarkets, packaging centres and food processing facilities, it offers quick format changeovers, exceptional durability and is available in both standard and full stainless-steel versions for demanding production environments.
Benefits
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- Ultra-compact design – Maximises productivity while occupying minimal floor space.
- High production capacity – Processes up to 72 trays per minute (application and configuration dependent).
- Patented gas exchange system – Enables efficient MAP packaging without vacuum pumps, helping maintain product freshness.
- Fast format changeovers – Tool changes can be completed in less than four minutes with guided touchscreen instructions.
- Compatible with a wide range of trays and films – Supports conventional, sustainable and compostable packaging materials.
- Single or double-line configuration – Can be configured to suit different production requirements and throughput levels.
- User-friendly touchscreen controls – Multilingual colour touchscreen simplifies operation and machine management.
- Easy to clean and maintain – Designed with multiple access points and a hygienic construction for faster cleaning and maintenance.
FAQ
TopLidplus is used for automatically sealing trays containing fresh and very fresh food products. It supports both standard tray sealing and Modified Atmosphere Packaging (MAP), making it ideal for packaging meat, poultry, seafood, dairy products, ready meals and fresh produce while helping to maintain product freshness, extend shelf life and enhance presentation.
The Fabbri TopLidplus is suitable for the meat and poultry, seafood, dairy, ready meals, fresh produce, bakery, delicatessen, food processing, food packaging, supermarkets, hypermarkets and contract packaging industries.
The Fabbri TopLidplus is compatible with a wide range of tray materials, including PET, PP, CPET, APET, paperboard, aluminium and other heat-sealable trays. It also supports sustainable packaging solutions, including biobased and compostable trays, providing flexibility for a variety of food packaging applications.
The TopLidplus is primarily designed for medium to high-volume production environments. While it can handle smaller production runs, its high-speed automatic operation is best suited for businesses requiring continuous, efficient packaging with consistent sealing quality and high throughput.
Yes. Al Thika supplies Fabbri Group tray sealing machines with installation, commissioning, operator training, preventive maintenance, genuine spare parts and technical support across the UAE.
Yes, the TopLidplus automatic tray sealing machine can seal different tray sizes and formats by using interchangeable sealing tools. Its flexible design allows businesses to adapt the machine to various packaging requirements, making it suitable for a wide range of tray-based products and applications.
The best tray sealing machine depends on your production volume, tray dimensions, packaging material and application. Our specialists can help you select the most suitable Fabbri Group solution for your production requirements.
Fabbri Group – Al Thika Packaging LLC
Al Thika Packaging is the exclusive supplier of Fabbri Group in the Middle East. Since 1994, Al Thika has been supplying protective packaging machinery, including tray stretch wrappers and tray sealers for the food & non-food industries in Dubai, Abu Dhabi, Sharjah, Fujairah, Ras Al Khaimah, Ajman, Umm Al Quwain, Al Ain – UAE, Muscat, Oman and many other Gulf countries.
Minimum footprint, maximum productivity
TopLidplus has a footprint of about 1.6m2 and, according to the different applications, can reach productivity up to 72 trays per minute in its double-line version according to the different applications.
Patented gas exchange
TopLidplus does not require vacuum pumps or other expensive systems to manage the gas mixture even in the presence of high percentages of oxygen. This automatic tray-sealing machine is in fact equipped with an innovative patented gas exchange process, through which it is able to manage gas mixtures with O2 residues down to 0.3%.
Fast, easy and safe format change
With TopLidplus it is possible to carry out the format change in less than 4 minutes, easily and in total safety. The operation can be set on the touch-screen monitor, which will illustrate all the steps to be performed. To prevent errors in advance, the machine will also monitor the various actions carried out in succession by the operator. The machine’s design also ensures that the operator’s hands or other parts of the body can never come into contact with critical and potentially dangerous parts of tray-sealing machine, such as welders and knives, thus guaranteeing maximum safety for the operator during the format change process. The low weight of the punching allows the operator to handle it easily without having to use a trolley to carry out the format changeover.
Single or double row configuration
TopLidplus can be configured in single or double row, depending on the application. Converting the machine is extremely simple and simply requires changing the punching tool and the program of use. In this way the machine will be able to pack different types of trays at different speeds, optimising consumption.
Touch screen monitor
TopLidplus is equipped with a colour touch-screen monitor, with a multilingual, simple and intuitive interface, able to manage all the functions of the machine.
Excellent sealing
TopLidplus uses the most popular barrier films on the market, guaranteeing excellent sealing even at maximum speed, in compliance with the highest safety standards. The traysealer guarantees ideal performance with PELid, the range of lid films for tray-sealing machines developed by Gruppo Fabbri in different references, each with its own characteristics and specificities (PELid 22, PELid 37, PELid 45).
Variety and sustainability first
TopLidplus is able to use all the most common trays intended for tray-sealing machines up to the most current sustainable solutions on the market today. Unlike the main shuttle bar machines, thanks to its automatic feeding mechanism TopLid does not require trays to be pre-positioned or spaced at the infeed. Moreover, for this machine, even heights are not a problem: the tray-sealing machine is able to simultaneously handle the same format in different heights thanks to its innovative tray loading system.
Brand
Fabbri Group
