Packing line IPS
The TopControl packaging lines are precise and cutting-edge customised lines for every requirement.
| Structure | Compact and modular stainless steel structure |
| Minimum punnet size (L|W|H) | 220 x 190 x 160 mm |
| Maximum punnet size (L|W|H) | 600 x 400 x 240 mm |
| Module length | 3000 mm |
| Operating modes | 3000 mm Operating modes
Packaging line for boxes Packaging line for trays Radial runout |
| Transport direction | right/left left/right |
| Level heights | Level 1: 400 – 525 mm
Level 2: 800 – 925 mm Level 3: 1200 – 1325 mm Level 4: 1600 – 1725 mm |
Industries: Fruit & Vegetable
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Description
IPS Packing line
Packaging systems: precise, state-of-the-art and tailor-made
The TopControl packaging lines are precise and cutting-edge customised lines for every requirement.
From planning till installation TopControl cares about everything. All from one single source – like that there are no component interfaces that might cause faults. The perfect match between individualised development and proved installation.
The packaging line is convincing due to its modular design. 1 to 4 possible transport levels can be selected. Level 2 is necessary in any case – it is the working level. One module of the packing line has a length of 3000 mm.
Large, smart weighing tables equipped with innovative lighting technology can be integrated into the packing line.
The line can be personalised with the following options:
- Conveyor belts with the matching width for punnets or boxes.
- Roller conveyors with the appropriate width for punnets or boxes, which can optionally also be motorised.
- Box turnouts
- Discharge slides
- Curves for punnets and boxes with 45°, 90° or 180°
- Frontal weighing tables with and without box storage, weighing platforms for punnets or boxes, integrated daylight illumination and waste bins.
- Side weighing tables in single or double design with or without box storage, weighing platforms for punnets or boxes, integrated daylight illumination in the Corona-compliant plexiglass partition and waste bins.
Working levels
The packaging line is convincing due to its modular design. 1 to 4 possible transport levels can be selected. Level 2 is necessary in any case – it is the working level. One module of the packing line has a length of 3000 mm.
Integrated system scale
The levelling scale optimises the giveaway of the goods to be packed. Integrated in the network, the weights are recorded directly in the central TopControl software, thereby increasing yields by avoiding unnecessary overcrowding. The high accuracy of the scale and the intuitive operation allow considerable savings in time and product costs.
FUNCTIONS
- Dynamic control of weight limits, levelling or removal weighing definable per item
- Recording of incoming batches and waste
Sophisticated details
Conveyor belts: The conveyor belts can be used on all levels. Depending on whether the products are packed in punnets or boxes, the appropriate conveyor belt width will be chosen.
Roller conveyor: The roller conveyor is available with and without the motor. They can be used at all levels. Depending on whether the products are packed in punnets or boxes, the appropriate roller conveyor width will be selected.
Tray ejector: The tray ejector can be combined with a conveyor belt width of 200 mm and can be used on level 2.
Box switch/turnout: The automatic box switch is used on level 1 and 2. This way, the boxes will be automatically ejected at the respective workstation without the workers having to manoeuvre them from the conveyor belts or roller conveyors to the workstation.
Frontal worktables: TopControl’s frontal, smart weighing tables are delivered mounted on the packing line. They are available with and without box storage. Integrated into a customer-tailored packing line, they make the packing and repacking process easier than ever before.
TopControl – Al Thika Packaging LLC
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Maximum packaging speed and productivity
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Profitmaximisation
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ROI within 3-12 months
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Maximum reduction of giveaway
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Transport belt for automatic or manual transfer of the combined product to the following station
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Minimisation of the work steps
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Intuitive touch display
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Efficient staff time recording with integrated RFID reader
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Complete control and registration through the TopControl software
Brand
TopControl
TopControl Weighing System
TopControl is a leading manufacturer of innovative weighing, labeling, and portioning solutions for the fruit, vegetable and cheese industries. Renowned for its precision and efficiency, TopControl’s advanced systems are designed to optimise production processes, reduce waste, and improve overall productivity. From cutting-edge weighing scales to integrated labeling systems, TopControl offers reliable and user-friendly equipment tailored to meet the stringent demands of modern food processing and packaging.Partner for automation and system solutions from Italy
Al Thika Packaging is the distributor of TopControl in the Middle East. Since 1994 Al Thika Packaging has been supplying weighing equipment, labelling and packaging systems for fruit, vegetable and cheese industries in Dubai, Abu Dhabi, Sharjah, Fujairah, Ras Al Khaimah, Ajman, Umm Al Quwain, Al Ain – UAE, Muscat, Oman and the many other Gulf countries.
