GENESIS FUTURA 40


Fully automatic rotary ring wrapper

Automatic stretch wrapper that allows low investment costs and, consequently, high levels of competitiveness guaranteeing low consumption of electricity, low maintenance, high reliability and long service life.


Pallet dimensions min – max (mm) 500×600 – 1200×1200
Maximum pallet height (mm) 2000
Compressed air pressure (Bar) 6 ± 1
Film reel height (mm) 500
Max reel diameter (mm) 250

Industries: Logistics | Paper | Agriculture | Bakery | Dry Food | Bulk Foods | Cosmetics | Pet Food | Pharma |Ready Meals | Snack Foods | Non-Food



Description

Genesis Futura 40 Automatic Stretch Wrapper - Rotary Ring

Fully automatic rotary ring wrapper by Robopac

Automatic stretch wrapper that allows low investment costs and, consequently, high levels of competitiveness guaranteeing low consumption of electricity, low maintenance, high reliability and long service life.

Produced by Robopac


OUTPUT CAPACITY UP TO 95 P/H

LOW TCO

Reduced total operative costs

DYNAMIC PARACHUTE

Best in class solution for ring position locking, standard component for maximum operator safety

MODULAR DESIGN

Prepared for quick upgrades setup

WRAPPING CYCLE FLEXIBILITY

Possibility to start and finish wrapping cycle at any position on the load



BSCSP - FIXED PRE-STRETCH CARRIAGE

BSCSP - FIXED PRE-STRETCH CARRIAGE

Carriage with single motorization on-board with automatically recharged batteries to obtain film pre-stretching since the beginning of the wrapping process. Possibility to pre-stretch the stretch film at fixed values up to 300%.

FUTURA CLAMP

FUTURA CLAMP

Pneumatically driven clamp unit with hot wire film cutting which incorporates also the device for final sealing of the film tail on the contrast.



OPTION


USCSP/2 – CUBE TECHNOLOGY L.1 – VARIABLE PRE-STRETCH CARRIAGE

Pre-stretch carriage with double independent DC motorisation on-board, with electric current generator and ultra-capacitors. Variable pre-stretching with 150%-400% range, which can be selected from the control panel and with control system through inverter.
It is possible to apply up to 12 containment force values on the pallet.

The carriage is equipped with a 500/20″ mm film reel height; optional carriage can be equipped with a 750/30″ mm film reel height.

The adjustment of the containment force on the pallet is controlled by a reactive system based on the CUBE TECHNOLOGYTM Level 1.

CUBE TECHNOLOGY L.1 - VARIABLE PRE-STRETCH CARRIAGE

USCSP/2_P – CUBE TECHNOLOGY L.2 – VARIABLE PRE-STRETCH CARRIAGE

Pre-stretch carriage with double independent DC motorisation on-board, with electric current generator and ultra-capacitors. Variable pre-stretching with 150%-400% range, which can be selected from the control panel and with control system through inverter.
It is possible to apply up to 12 containment force values on the pallet.

The standard carriage is equipped with a 500/20″ mm film reel height; optional carriage can be equipped with a 750/30″ mm film reel height.

The adjustment of the containment force on the pallet is controlled by a PROACTIVE system based on the CUBE TECHNOLOGYTM Level 2.

EXACTLY the right amount of film EXACTLY in the correct position with EXACTLY the proper containment force.
CUBE TECHNOLOGY L.1 - VARIABLE PRE-STRETCH CARRIAGE

NIP&TUCK CLAMP

Optional device for clamping, cutting and threading the film without sealer.

The last tail of the wrapping film is inserted into the second-last wrap.

NIP&TUCK CLAMP

VERTICAL PRESSURE PLATEN

Pallet retainer system during wrapping, mandatory with upper covering systems (Top Inside / Top Outside) or with particularly unstable loads.

VERTICAL PRESSURE PLATEN

TOP INSIDE COVER DEVICE

Automatic integrated in the structure system for covering the upper surface of the pallet and obtain protection against dust and water

TOP INSIDE COVER DEVICE

ROPING DEVICE

Optional system to reduce the width of the film to a “rope” and ensure a more effective stabilisation of the load.

Available in 3 versions:

ROPING FROM BOTTOM

Reduce the film bandwidth from the bottom, creating a small rope that is applied at the level of wood axis of the pallet, while the remain part of film not roped is applied on product.

ROPING FROM TOP

Reduce the film bandwidth from top to bottom, to create a complete rope that is normally applied at  the level of wood axis of the pallet.

The pallet is wrapped from the bottom up to its top with open band film. The film band is then narrowed from the top along its entire length to create a “rope” and applying the cord in a spiral down to the bottom. The final part of the cycle is carried out with open film.

ATTENTION: this operation involves the “cord” being placed on the product. If the product or its packaging is delicate they could be damaged.

ROPING WITH DOUBLE MOVEMENT

The cycle consists in wrapping the pallet from the bottom up to its top with film in open band to then narrow it from the top downwards forming a double “rope”. The final part of the cycle is carried out with open film. The narrowing movements of the film band can be independent or synchronised with each other.

ATTENTION: this operation involves the “cord” being placed on the product. If the product or its packaging is delicate they could be damaged.

ROPING DEVICE

CENTER MACHINE PALLET LIFTER

Device to lift up the pallet in order to allow the wrapping of the wooden pallet.

It is normally used in combination with roping device to guarantee the maximum stability of the load

Available with pneumatic or hydraulic drive.

It is located under the central machine conveyor.

CENTER MACHINE PALLET LIFTER

R-Connect

Device for controlling, collecting, processing and filing large amounts of data from installed machines. Through a dedicated access-controlled portal, accessible from PCs or any portable device, you can connect to all machines equipped with the Rconnect system and monitor their performance 24/7.

– Monitor your performance
– Improve your efficiency
– Detect and inspect your line failures
– Remote assistance in private connection without need of company LAN

Rconnect, r-connect by robopac

ARC – AUTOMATIC REEL CHANGER

Motorised unit to carry out, automatically and without any intervention of the operator, the ejection of the empty cardboard reel core and position the new reel of film for wrapping.

Available in the single ARC/1 with one spare reel and the ARC/2 version with two reels; compatible also with Top Inside.

The reel change units are positioned inside the perimeter protections, but outside the clearance of the ring and, therefore, it is possible to position the new reels in conditions of total safety without stopping the operation of the wrapping machine.

ARC - AUTOMATIC REEL CHANGER

TPM KIT

LESS IS MORE

TPM kit means lower and preventive maintenance and higher productivity.

– Avoid production lines downtime
– Visual control of the machine status

Easy lubrication operations, red/green coloured rings manometers and maintenance schedule directly on HMI with indicators and warnings.

TPM KIT

VCA – CORNER APPLICATOR

Automatic corner applicator device for the protection of the pallet corners.

It consists of vertical storages combined with vaccum grippers and moving hands.

Thanks to a special control system (ROBOPAC patent) the vacuum grippers are able to “locate” in a fully automatic way the corners of the pallet, without any manual setting or adjustment.

VCA - CORNER APPLICATOR

SLIPSHEET FOLDING DEVICE

Device to allow the wrapping of lower flaps on slip-sheets with or without wooden pallet.

SLIPSHEET FOLDING DEVICE


Robopac – Al Thika Packaging LLC

Al Thika Packaging is the exclusive distributor of Robopac in the Middle East. Since 1994 Al Thika has been supplying vertical pallet stretch wrappers and horizontal stretch wrapping machines for food, beverages & non-food industries in DubaiAbu Dhabi, Sharjah, Fujairah, Ras Al Khaimah, Ajman, Umm Al Quwain, Al AinUAE, Muscat, Oman, Bahrain, Kuwait, Qatar and the many other Gulf countries.

Standard Technical features of Genesis Futura 40

Pallet dimensions min – max mm 500×600 – 1200×1200 inches 20×24 – 48×48
Maximum pallet height mm 2000 inches 80

Standard electrical features

Standard power supply voltage and frequency V – Hz 400-415 ± 5% – 50 ± 1%
Optional power supply voltage and frequency V – Hz 380-480 ± 5% – 60 ± 1%

Standard reel features

Film reel height mm 500 inches 20
Max reel diameter mm 250 inches 10
Optional film reel height mm 750 inches 30

Brand

Robopac

Robopac Stretch Wrapper Machine

Robopac range
Advanced stretch wrapping, packaging, and logistics solutions
Robopac is the world leading manufacturer of stretch wrapper machine with stretch film, established in 1982. Robopac develops six types of machinery: robots pallet wrapping machine, turntables and rotating arms to stabilise palletised loads with stretch film, horizontal stretch wrap machine with stretch film for elongated products and heat shrink film application. If you need high efficiency and your budget is somewhat limited, you can still benefit from a fully automatic turntable wrapper which provides you with high quality. Al Thika Packaging is the exclusive supplier of Robopac machine in the Middle East.

Automatic and semi-automatic stretch wrappers from Italy

Al Thika Packaging is the exclusive distributor of Robopac in the Middle East. Since 1994 Al Thika has been supplying vertical pallet stretch wrappers and horizontal stretch wrapping machines for food, beverages & non-food industries in DubaiAbu Dhabi, Sharjah, Fujairah, Ras Al Khaimah, Ajman, Umm Al Quwain, Al AinUAE, Muscat, Oman and the many other Gulf countries.
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